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22.3m High-Bay Tote Shuttle AS/RS for Auto Parts Warehouse Automation

May 11,2026

In the intelligent transformation of the automotive parts industry, high-density storage and intelligent warehouse automation have become critical drivers of competitiveness.

 

DELIECN’s self-developed 22.3m ultra-high Toteshuttle AS/RS, combined with a high-bay pallet stacker crane system, provides an integrated automated storage solution for precision auto parts enterprises seeking scalable, intelligent factory upgrades.

 

Project Background: Intelligent Upgrade for Auto Parts Manufacturing

 

The customer, a global exporter specializing in automotive electrical connectors, required a fully intelligent warehousing system for its new production plant.

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Core requirements included:

– High-density storage for multi-SKU precision components

– Seamless integration with multi-floor production lines

– Fast and accurate material picking

– Scalable automation architecture

– Full-process information management

 

Core System Configuration:

  1. Tote Four-Way Shuttle AS/RS (22.3m High-Bay System)

– 8 Tote Four-Way Shuttle Robots

– Toteshuttle racking height: 22.3 meters

– Multi-layer high-density structure

– Coordinated with high-speed lifting systems

 

  1. Pallet Stacker Crane AS/RS (22.2m High-Bay System)

– 2 Pallet Stacker Cranes

– Pallet racking height: 22.2 meters

 

  1. Intelligent Material Handling

– 3 RGV systems

– 1 inbound & outbound conveyor system (connected across 4 floors)

– 3 high-speed lifters

– Integrated WMS (Warehouse Management System)

– Integrated WCS (Warehouse Control System)

– Interface systems for ERP/MES connectivity

 

System Advantages

 

– Ultra-high density storage through 22.3m and 22.2m high-bay design

– Efficient multi-floor circulation with RGV and  lifter coordination

– Fully automated inbound and outbound operations

– Intelligent digital warehouse management

– Scalable and modular architecture for long-term expansion

 

Project Impact

 

By deploying 8 Tote Four-way shuttle robots, 2 pallet stacker cranes, 3 RGV systems, high-speed lifters, conveyor systems, and integrated WMS/WCS platforms, the project achieved fully automated, information-driven storage and material handling operations.

 

The solution maximizes vertical space utilization, improves operational efficiency, ensures precision component management, and establishes a scalable smart warehouse system for sustainable growth.

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