Project Overview

The client is an integrated pharmaceutical manufacturer combining R&D, formulation, production, and marketing. Its product portfolio includes more than 40 dosage forms, such as small-volume injections, tablets, capsules, and granules. With production expansion, the existing conventional warehouse faced limitations in storage capacity and manual picking efficiency, prompting the need for a smart warehousing upgrade.

Project Results

Following implementation, the warehouse upgrade delivered measurable improvements:

• More than 24,400 storage locations, with space utilization of up to 95%

• Throughput capacity reaching 450 totes per hour

• End-to-end traceability of pharmaceutical materials, with inventory and process data accuracy reaching 99.99%

• Overall operational efficiency improved by approximately 80% compared with traditional flat warehouses