Pallet Stacker Crane ASRS for 1,500 kg Manufacturing Material Storage

Heavy pallet storage is common in manufacturing warehouses. Raw materials, semi-finished goods, large components, and finished products often require stable handling and accurate storage. Manual movement can create long travel distances, high labor intensity, and lower material flow efficiency.

A pallet stacker crane ASRS provides a structured solution for heavy palletized materials.

Product Application

In one manufacturing warehouse automation project, DELIECN configured pallet stacker cranes for the pallet ASRS area. The system was designed to handle pallet loads up to 1,500 kg and support high-density storage for large-size manufacturing materials.

The pallet ASRS provided 3,600 pallet storage locations, helping the customer increase storage capacity within the existing warehouse footprint.

How the Pallet Stacker Crane Works

A pallet stacker crane travels along the aisle and completes automatic pallet storage and retrieval. It works with:

• high-bay pallet racking
• inbound and outbound conveyors
• WMS
• WCS

The stacker crane receives execution instructions from WCS and stores or retrieves pallets according to WMS inventory logic.

Technical Value

For 1,500 kg pallet storage, several design points are important:

• stable mast structure
• reliable fork mechanism
• accurate positioning
• controlled acceleration and deceleration
• safe pallet transfer
• rack and floor load matching
• equipment safety interlock

A heavy-duty pallet stacker crane must balance speed, stability, and load safety.

Case Value

In this project, the pallet stacker crane ASRS helped the customer:

• store heavy palletized materials more densely  
• shorten material transfer routes
• reduce manual handling pressure
• support better connection between warehouse and production

The combined pallet and tote ASRS solution increased storage locations by 80% and improved operational efficiency by 80%.

FAQ

When is a pallet stacker crane ASRS more suitable than a shuttle-based pallet system?

A pallet stacker crane ASRS is usually more suitable when the warehouse has a clear aisle layout, stable pallet flow, high-bay storage requirements, and heavy palletized materials. For this project, the pallet ASRS was designed around 1,500 kg load units and 3,600 pallet locations, making stacker cranes a practical choice for structured heavy material storage.

What project data should be confirmed before designing a 1,500 kg pallet ASRS?

Key data includes pallet size, pallet load, material height, rack height, inbound and outbound frequency, storage capacity target, floor load, fire protection requirements, and production-line connection points. For heavy-load manufacturing projects, floor load and rack stability should be checked early in the design stage.

How does pallet ASRS help connect warehouse storage with production?

The system can retrieve required palletized materials according to production demand and transfer them through conveyors, pallet lifters, or other handling equipment. This reduces manual searching and helps production teams receive materials more predictably.

Can this type of pallet ASRS support future storage expansion?

It depends on the reserved building space, rack layout, equipment capacity, and software interface design. If future expansion is expected, storage zones, inbound/outbound interfaces, and equipment capacity should be considered during the initial planning stage.

Need heavy pallet storage automation?
Talk to DELIECN about pallet stacker crane ASRS for manufacturing materials, heavy loads, and production logistics.